Constems-AI

Manufacturing 4.0

BoVi, our AI Visual Inspector is used by Manufacturing units looking to reduce customer product rejection due to quality gaps caused by inefficient human checks.

Manufacturing

BoVi automates product quality inspection and enforces standardization of raw material quality by detecting and eliminating unwanted foreign particles that may otherwise bypass traditional checks in manual and semi-automated systems. It addresses the challenge of maintaining standardized product quality in manufacturing lines by automating the quality inspection process. By automating the quality inspection process, it eliminates the need for human intervention and ensures 100% product inspection at a significantly faster pace, resulting in a 20% improvement in cost efficiencies.

BoVi - AI Visual Inspection System for Quality Inspection

The BoVi AI Visual Inspection platform is simple to deploy and provides production data and real-time Overall Equipment Effectiveness (OEE) reports to the Quality Control (QC) team. It employs cloud and edge-based systems with real-time backend support for AI models that detect any quality lapses in real-time. This solution reduces product rejection rates by detecting defects that may bypass traditional checks, ultimately improving product quality and customer satisfaction.

Our Deployment Process

Product Features

On Shop Floor Recce/Finalization and Factory Acceptance Test

Product Features

Equipment Installation

Product Features

AI Model Training & Fine Tuning

Product Features

Operation & performance Qualification Test and Handover

Product Features

Product Features

Overall Equipment
Effectiveness (OEE) > 99%

Product Features

Root Cause
Analysis (RCA)

Product Features

Just In Time (JIT)
Quality Checks

Product Features

Detection
above 1mm

Product Features

Remote
Monitoring

Product Features

Predictive &
Preventive Analytics

Vidio

Retail Product Demo

AI Sorter for Foreign Material Elimination

AI Sorter is a game-changer in agricultural sorting. This advanced AI technology is revolutionizing the process by automating the detection and removal of foreign objects with exceptional accuracy. By leveraging AI, we are simplifying and speeding up the sorting process, reducing human effort and time significantly.

AI Sorter for Foreign Material Elimination

The USP

AI Sorter has the ability to continuously learn and adapt, ensuring efficient and consistent removal of unwanted materials. With AI Sorter companies can swap manual sorting with a new era of efficiency and productivity in agriculture.

It is designed to identify Category Type#1 (inorganic materials like plastics), Category Type#2 (organic materials like feathers, insects) and remove them from agri-products with very high accuracy and minimal wastage.

Feathers

Feathers

Strings

Strings

Organic Materials

Organic Materials

Stones

Stones

Metals

Metals

Rubber/Papers

Rubber/Papers

Product Features

  • Vision Quality Inspection for sorting agri-product materials
  • All-round Overall Equipment Efficiency (OEE) with Dashboard
  • 100kg / 500kg / 1000kg Machine capacity (mono-layer)
  • Just In Time (JIT) quality alarm to indicate spikes in quality issues/gaps
  • Integrated Rejection System
  • Root Cause Analysis (RCA) helps QC teams to understand the quality issues and provides a database of time stamped images of defects for easy retrieval and quality audits
  • Quality Inspection with Predictive Analytics provides insights into possible defects in the manufacturing and packaging process
  • Easy deployment in <55 days

Our Clients

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